Production system optimization Coursework Example | Topics and Well Written Essays - 500 words

Production system optimization - Coursework Example The new Efficiency will be: Alternatively, we use the results of analysis which indicate that the more the number of LV Doors, the more the number of workstations required for production (Burke, 2005). It therefore means that the number of work stations needed in the assembly lines has to be reduced (Rutherford, 2002). The required minimum number of the workstations can be calculated as: This requires that we reduce the cycle times for every LD Door to obtain the smallest number of workstations required. In the original situation where there are 4 assembly doors, the number of workstations required is 15.10 which are rounded off to 16. However, the reduction of cycle times gives the calculation of the number of work stations as follows: As we maintain the minimum number of workstations at 14, we have balanced the line to its optimal efficiency (Chapman & King, 2008). This efficiency must be maximized since it corresponds to the percentage utilization of the workstations available. In the current situation, the production system produces about 3 sets of MC every day, when the operation runs continuously for 12 hours in a day (Brookhart, 2006). It means that the efficiency has to be increased until the production shifts from 3 to 5. This requires that we measure the percentage by which the production will have increased. This is calculated as